(Updated for 2021)

It is the indispensable work horse during the loading and unloading in our distribution centres and warehouses; the electric pallet truck. Unfortunately, that same pallet truck has been involved in many (near) accidents during those operations. A foot gets pinched, a pallet nearly shattered or a lift truck gets damaged in the process; the danger lies just around the corner. This article covers five ways to avoid accidents and improve safety.:

1. Height differences between loading dock and lorry

Before the pallet truck can get to work, you must minimize the difference between the loading dock and warehouse floor. Only then the pallet truck can move quickly in and out of the lorry. Invest in a good dock leveller; it pays for itself. Also, make sure that the truck cannot crawl away unintentionally. A simple wheel cog can do the job.

2. Use traffic lights

Just like in ordinary traffic, adverse situations can be avoided by using traffic lights. They can be deployed both inside (warning the driver of the pallet truck) and outside. Only at a green light, the pallet truck has permission to enter the lorry.

3. Use a pallet truck with suspended castor or drive wheels

Choose for a pallet truck with (linked) suspended castor or drive wheels. They absorb shocks and vibrations. Besides, suspended castor wheels will give the truck more stability. At the same time, this is also a safety feature.

4. Brake quick and effortless

Space is very limited in the trailer or on the warehouse loading dock. That is why it is so important that a pallet truck is highly manoeuvrable and handles smoothly. An ergonomic tiller arm, rounded fork tips and a decent lift lift height. These can all improve efficiency in tight spaces.

Of course, working smoothly should never be at the expense of speed and productivity. The power pallet truck should deliver all of this, but it should also enable the operator to slow down quick and easy when necessary.

5. Proper use

Last, but certainly not least, safety during loading and unloading can be positively affected by the operator. The risk of damage or injury is minimal when working with common sense. Independent tests show each time that this does not affect the productivity negatively. They even prove that a controlled way of working is not only safer, but also more productive.

For more information on loading dock safety and safety in the wider warehouse environment, click here. Alternatively, you can find out more about our pallet trucks here.